Fundamentals of Hydrogen Pipeline Integrity (CS053F)

Fundamentals of Hydrogen Pipeline Integrity (CS053F)

8-Hour Expert-Led Online Course: Understand Hydrogen Pipelines and Decarbonization

About the Course:

This 8-hour online course explores the role of hydrogen in the energy transition, offering key insights into hydrogen pipelines, production methods, and decarbonization strategies. Delivered by ROSEN expert Neil Gallon, the course provides a foundation in the fundamentals of hydrogen, comparing it to natural gas pipelines and addressing the operational, safety, and integrity management challenges associated with hydrogen use.

Key Details:

  • Dates: To be confirmed – please register your interest to stay updated
  • Duration: 8 hours, delivered as two half-day sessions for flexibility
  • Level: Tier 2, Certificate Programs (Foundation)
  • Delivery Method: Live, expert-led online training via Microsoft Teams
  • Group Size: Small group - approximately 15 participants 
  • Who Should Attend? Engineers and operators with an introductory understanding of the topic, seeking to deepen their knowledge
  • Competency Standard: Meets ROSEN’s Competency Standard, Hydrogen Pipeline Integrity (CS053F)
  • Upon program completion, you will receive: A Certificate of Completion recognizing your accomplishment, along with Professional Development (CPD/CEU) Hours to support your professional growth

Course Agenda:

Role of Hydrogen in the Energy Transition:
  • History of hydrogen
  • Properties of hydrogen Production methods (different "colors" of hydrogen)
  • Hydrogen demand and use
  • The need for hydrogen pipelines
Differences Between Hydrogen and Natural Gas Pipelines:
  • Code requirements (ASME B31.12, AIGA/EIGA Guidelines, TD1 Supplement, DVGW G409)
  • Operational requirements (pressure, flow rates, etc.)
  • Risk consequences (hazardous radius, explosion likelihood, etc.)
Conversion of Existing Natural Gas Pipelines to Hydrogen:
  • Code guidance
  • Operational requirements
  • Repurposing methodology
Effects of Hydrogen on Pipeline Materials:
  • Theory of hydrogen embrittlement
  • Potential for cracking (HIC)
  • Effects on strength, ductility, fracture toughness, and fatigue
  • Implications for welds (seam and girth)
  • Testing requirements and protocols
Defect Assessment for Hydrogen Pipelines:
  • Common defect types (crack-like defects, corrosion, dents, etc.)
  • Data requirements for defect assessment
  • Assessment techniques (BS 7910, API 579) and hydrogen knock-down factors
Integrity Management of Hydrogen Pipelines:
  • Requirements for an Integrity Management System (IMS) for hydrogen pipelines
  • Comparison to IMS for natural gas pipelines


Meet The Expert: Neil Gallon


Neil Gallon

Neil Gallon is a Principal Materials and Welding Engineer with ROSEN Integrity Services, based in Newcastle upon Tyne, UK. With over 20 years of experience in manufacturing and consultancy, Neil has worked with industry leaders such as Tata Steel and GE, bringing a wealth of expertise to his role.

Neil holds a Master’s degree from the University of Cambridge and is a Chartered Engineer as well as a professional member of the Institute of Materials, Minerals, and Mining. Additionally, he is a certified International/European Welding Engineer, demonstrating his extensive credentials in the field.

His current focus lies in exploring the impact of gaseous hydrogen on materials and welds, making him a leading authority in this critical area of the energy transition.


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In-House Training for Organisations

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